Up & Downstream Purification

Upstream & Downstream Purifcation

End-to-end unit operations—from high-density fermentation through final polishing—delivered in cGMP suites that scale with you from IND through commercial launch.

Quick Facts

  • Max Bioreactor Volume: 40 kL
  • Controlled Harvest Chill: 10 → 15 °C
  • Endotoxin Spec: ≤ 0.1 EU/mg
  • Purity: ≥ 99.9 % by SDS-PAGE
  • Real-Time Control: 24/7 PAT data streaming
  • Cleanrooms: ISO 14644-5 Grade C

Integrated Workflow

  1. High-Density Fermentation
    Batch, fed-batch, or continuous runs in stainless-steel systems up to 40 kL; Raman soft sensors drive closed-loop DO, pH, and feed control.
  2. Primary Recovery
    Disc-stack centrifugation, depth filtration, and continuous floc clarification remove > 95 % biomass while preserving shear-sensitive proteins.
  3. Chromatography Platform
    Automated multi-column capture (Protein A, IEX, MMC) and polishing (HIC, SEC) skids deliver reproducible, scalable purity.
  4. Ultrafiltration/Diafiltration
    TFF cassettes (1–100 kDa) concentrate product with inline buffer exchange—rapid, PAT-driven formulation in a single step.
  5. Fill-Finish or Bulk Storage
    Aseptic filling (vials, pre-filled syringes) or –80 °C bulk storage, supported by ICH-guided stability programs.

Why Aquaterra?

Regulatory-First Mindset – IND- and BLA-ready documentation with on-site QA yields fewer agency questions and faster approvals.fication

Single Partner, Full Stack – One PO covers fermentation, purification, and fill-finish, compressing timelines by 30 %.

PAT-Driven Efficiency – Real-time analytics reduce batch-to-batch variability below 5 % and de-risk tech transfer.